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Charger for Li-Ion batteries


   I was working on flashlight project, witch will use 3x parallel 18650 type Li-Ion batteries, and i needed a charger for it, so here it is! ;)

   It is build around LM2576 switching regulator IC1, IC2 (i used MCP6042) is used for max current limiting and for "end of charge" indication. Red - when charging and Green - when charge current drops bellow ~100mA. R8 sets the final charge voltage, R9 sets max charge current. D3 is for reverse polarity protection (also BY550 or SB540 or else).

 

   After i draw the board, i realized, that the charger will draw some current from batteries, when power is disconnected from charger. So i added a relay. I didn't want to add a diode on output, because, i think, the regulation would decrease. If you plan to use it as standalone, (not integrated, like me) you can omit the relay.

   Here is the board, i designed it to fit in 150W halogen spotlight case.



If someone is interested - here are Eagle project files: Schematic and Board

And here it is mounted in flashlight




 

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